FRP Tanks

Why FRP Tanks Manufacturers Gain More Clients for Their Products?

 

frp-tanks-manufacture

When it comes to storage tank options, FRP tanks manufacturers suggest their products to the customers. There are mainly two options, i.e. fiberglass reinforced plastic and polyethylene. Manufacturers carry out production of FRP tanks with several interior coatings and a structural layer includes chopped glass fiber and resin. Polyethylene storage tanks are either high-density cross-linked polyethylene or linear polyethylene. High density cross-linked polyethylene is also known as XLPE, which is a thermoset resin. This type of tank is intended for complex applications like storing chemicals. Both the options are available in distinct sizes.

What is the difference between polyethylene and FRP storage tanks?

FRP storage tanks

FRP tanks equipped with seams, i.e. these are not single-piece vessels. These are weak areas of the tank prone to leakage. FRP tanks are handcrafted in production, which creates opportunities for human errors. It also includes more labor during production process. FRP is bit expensive than other materials. However, FRP resin is anti corrosive and is intended for common chemicals. As FRP tanks are prone to leakage and can develop corrosion over time, users need to carefully maintain and inspect the storage tank.

Polyethylene storage tanks

Polyethylene tanks are having a seamless one-piece molded construction. This means there are no seams from where leakage occurs. Moreover, engineers find it easy to manufacture polyethylene storage tanks. The entire production process is regulated by an automated process, which eventually eliminate the risk of human error.

Polyethylene storage tanks are resistant to corrosion. Polyethylene storage tanks are extremely resistant to breakdown from exposure to a wide range of chemicals. So, there is no need of expensive coating.

As the materials used for making these storage tanks are inexpensive. Low cost materials and expense of the manufacturing process makes polyethylene storage tanks cheaper than FRP tanks. As there are no seams and coatings needed for polyethylene storage tanks, customers do not need special maintenance or regular checkups to retain these tanks in good condition.

Due to these numbers of benefits offered by polyethylene storage tanks, FRP tanks manufacturers India gain more customers for these products. If you also need a custom made solution for your chemical storage needs, you can contact reliable specialist, such as Fiber Tech, that can bring you the best quality chemical storage options at feasible prices. To feedback this story, you can make comments below.

 

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FRP Pipes, GRP Pipes

What Happens When You Overlook FRP Pipes Made in India?

Fiberglass reinforced plastic material is sturdy and the products made of FRP materials required minimum attention. Manufacturers of FRP pipes in India always suggest their clients to never overlook FRP products even if they needed minimum care and maintenance. Composite FRP products maybe strong and durable, but their life depends on the way you care and sustain them. These are best feasible products that can replace old traditional pipes. Engineers leveraging FRP pipes should have proper understanding of its nature and properties.

FRP-Pipes-india

There are many reasons behind the increasing demand of FRP range of products, we will explain them now.

FRP pipes are inherently corrosion resistant because of the inert nature of materials used for fabricating them as compared to general steel and cast iron. FRP materials have potential to resist corrosion from wide range of chemicals and fluids. Moreover, engineers can rely on an apt interior-liner or barrier material and make use of resin matrices so that pipe can accommodate internal and external corrosive environments that are not alike to each other.

Their light weight built is also a major benefit. General FRP pipe’s weight is about 25% of the comparable steel pipe and 10% that of comparable concrete pipe. This feature makes the product very cost effective as the cost of shipping, installation and handling is much lower.

These products are used by different industries, for example, oil fields mostly rely on light-weight FRP pipes to lower the energy needs related to drilling, pumping and offshore-platform operations. The fatigue endurance and the strength-to-weight ratio of fiberglass reinforced pipe are major attributes connected with replacement costs and the potential to intend high-performing, lightweight pipe systems.

A general FRP pipe doesn’t conduct electricity, and has better electrical properties as compared to steel pipes. FRP pipe can be fabricated as per the custom specifications. It means a customer can request for FRP pipe and give his own design to the manufacturer and avail the exact product at reasonable rates. Manufacturers design and intend complex shapes of FRP products and clients can avail these all products from them easily. Many of these shapes are not easy to fabricate and way too expensive when it comes to metallic materials.

Major characteristics are-

  • Corrosion resistance
  • Strength to weight ratio
  • Fatigue endurance
  • Lightweight construction
  • Dimensional stability
  • Electrical conductivity
  • Low maintenance cost
  • Intricate shapes

You can avail complex designs and colorful FRP pipes from India. Suppliers in India are delivering their products throughout the world at feasible rates. FRP pipes are economical and durable products to rely on.

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GRP Pipes

Understanding How The GRP Pipes Manufacturers Make The Pipes

GRP pipes are technically known as Glass Reinforced Plastic Pipes and they are the most important part of the composite engineering materials and their utility is good in a spectrum of applications with specific reference to the requirements pertaining to fluid transportation respectively.

GRP pipes manufacturers India have been manufacturing exclusive range of GRP pipes with eminent property combinations that are unavailable in the other contemporary materials used for engineering purposes.

GRP pipes manufacturers

GRP pipes manufacturers have progressed fast in their respective genres, for the materials they deal with are of high demand in the engineering arena and moreover, the GRP pipes are extremely durable as they are by default great at strength, weight ratio and also have high resistance to corrosion. These pipes demand not much maintenance, they are lighter in weight and so are easy to transport and install. They perform with zero scope for any flaws as they are designed with excellent flexibility and workability.

Most engineering processes prefer to use GRP piping in high pressure zones and harsh environmental conditions, considering the properties these pipes come with for excellent durability.

GRP pipe manufacturers follow certain procedures for eminent pipe manufacturing and below are some points about the same.

The GRP pipes manufacturing process involves three basic methods of which the first is the Filament Winding Method which is carried out in two different ways.

While one way is the continuous method, the other is the discontinuous method.

The second type of pipe manufacturing method is the Hand Lay-up Method while the third method is the Centrifugally Casting method.

Indian houses numerous standard GRP pipe manufacturers and various projects be it government, commercial or private project dealers consider contacting the Indian manufacturers, keeping in mind the quality and reliability their products come with.

While the engineering applications are mainly dealt with the GRP material, the industries that have more requirements of the materials are the automotive industry where the bumpers and bodies of automotives are built with the GRP plastic, the aerospace sector uses this plastic to build the panels and tail units of the aircrafts, water-related projects which require this plastic for the making of pipes, tanks and manholes; the chemical industry, the wind sector uses this plastic in the making of turbines and the electrical as well as sports equipment sectors also use this plastic in the making of their essentials.

GRP pipes are the best for engineering applications as they are:

  • Excellent at strength
  • No scope for corrosion
  • No chance of damage
  • Highly resistant to extreme environmental or weather conditions like heat, moisture, dryness or fire.
  • Light in weight
  • Easy to transport
  • Easy to install
  • Need no maintenance
  • Very minimal scope for repairs or damages
  • Reasonable at cost
  • Easily available in local regions
  • Made out of high standard materials so are qualitative

Most of the Indian manufacturers also manufacture customized GRP pipes in accordance with the client requirements and they work on project basis which is easy and mutually beneficial.

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GRP Pipes

GRP Pipes and FRP Fittings Specifications by Indian Supplying Unit

GRP Pipes

GRP and FRP pipes and fittings are prepared from special resin and glass fiber reinforcement along with additives to acquire a composite structure and bring the most satisfactory product for industrial clients. GRP pipes in India are manufactured by engineers according to the specifications shared by their potential clients. Engineers are producing GRP pipes with an unrestrained joint or a restrained joint where no thrust blocks are engaged at the change of directions. The pipe construction and the joints are different for both loading conditions.

Manufacturers keep the things simple and prepare all pipes and fittings with minimal initial specific stiffness. All these products are ideal for use under pressure as the experts test the entire range prior releasing to the market for industrial use.

The process of making GRP pipe
All pipes and fittings made of GRP material are manufactured by using a continuous filament winding process along with an advancing mandrel. At times manufacturing units also use dual filament winding method. They intend the internal surface of the pipes with smoother and resin rich finish. The amazing thing that every user of FRP/GRP pipes can freely use these products as the internal and external surfaces of pipes are free and clean from defects like bubbles, cracks, tackiness, voids, and foreign matters, etc.

The type of resin they use is of an unsaturated resin that offers the corrosive resistance to the products. The resin used for intending structural wall of the pipes and fittings is a polyester type containing styrene as the polymer monomer. However, they also use other types of resins depending on the application.

They don’t use pigments.
All fittings like tees, reducers, bends, junctions, and more are tested by higher authorities before releasing the product in the market.

To source some great products made with GRP/FRP materials, contact Fibertech Global, leading Indian GRP pipes supplier.

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